The Gap in US Advanced Manufacturing Will Limit Our Future

July 21, 2025

Altrusion Has a Plan for the Gap in Advanced Manufacturing Facilities

Picture this: Tomorrow morning, scientists crack the final code for commercial fusion energy. The breakthrough we've all been waiting for—clean, limitless power that could revolutionize everything from how we light our cities to how we develop new medical treatments to how we explore the stars.

Unfortunately, today we couldn't build it at scale if we tried. Not because we lack the brains or the brilliance—America's fusion innovators are absolutely crushing it. We wouldn’t have the capacity to scale it to production levels because we lack sufficient capacity for advanced manufacturing on U.S. soil. Worse yet, based on current trends, global competition will achieve this important goal long before we do. 

The Advanced Manufacturing Exodus Has Left Us Hanging

Decades of moving advanced manufacturing overseas have eroded U.S. onshore capacity, creating critical gaps in advanced manufacturing. 

  • Existing manufacturers cannot deliver highly complex components and turnkey systems on time. 
  • Advanced technologies face 18+ month lead-times. 
  • Tariffs & potential conflict with China dramatically accelerate need. 

Recent disruptions in other industries (such as semiconductors and renewables) have shown that lack of domestic options can lead to severe delays, quality issues, and national security risks. 

The Dragon in the Room and a Potential Sputnik Moment

While we've been debating, China has been building. They're not just throwing money at research and development—they're constructing the entire advanced manufacturing industrial backbone needed to turn those breakthroughs into reality. It's the difference between having a brilliant recipe and actually having all the ingredients, cookware, and kitchen space to prepare the feast. The harsh truth? American innovation without American manufacturing is expensive intellectual property waiting to be outpaced by someone with actual production capacity. And that’s assuming the U.S. is the first to achieve a net energy fusion machine. At this rate, that assumption is in question. Regardless of where a net energy design is announced, the race to dominate the clean energy source of the next couple centuries will be on!

This Must Change and That’s What Altrusion is Here To Do 

If you’ve been following the development of fusion energy you probably know that most fusion designs—regardless of approach—require similar specialized components (e.g., high-powered magnets, precision components). Establishing a strong advanced manufacturing base now will prevent supply bottlenecks and delays as demand for these components surges in the next five years. But there’s a “chicken and egg” supply conundrum: fusion suppliers are hesitant to invest in new capacity without firm, long-term commitments from fusion developers, while developers need suppliers to scale up in advance. This deadlock can only be broken by proactive investment in advanced manufacturing and policy that encourages early capacity building. 

This deadlock isn't breaking itself. It requires someone to make the first bold move—and that's exactly what we're doing at Altrusion.

Our Mission: Building Tomorrow's Advanced Manufacturing Today

We're not waiting for fusion to arrive before building the infrastructure to support it. Think of us as the construction crew laying the foundation while the architects are still finalizing the blueprints. Someone has to start building the bridge.

We are working to:

  • Consolidate fragmented advanced manufacturing capabilities
  • Leverage proprietary advanced AI manufacturing optimization & well-established lean manufacturing principles
  • Accelerate capacity by building Factories of the Future to produce the advanced solutions the development of these technologies demand.

Join the Advanced Manufacturing Renaissance

As someone who spent a career defending America's interests, I can tell you this: the battles of the 21st century won't just be fought with ideas—they'll be won by whoever can turn those ideas into reality the fastest and at scale.

We're not just building a company at Altrusion. We're rebuilding America's advanced manufacturing muscle for the technologies that will define the next century. We're creating the industrial infrastructure that will support not just fusion, but aerospace breakthroughs, medical device innovations, and defense technologies we haven't even imagined yet.

The future is being manufactured right now. The question is: where? If you believe America should be building that future here at home, let's talk. Because the next industrial revolution isn't coming—it's already here. And we're not planning to watch it happen. We're planning to lead it.

Dr. Greg Van Dyk | Altrusion
Dr. Greg Van Dyk
Colonel, US Air Force (Ret).
Founder & CEO of Altrusion