Forward Hadronic Calorimeter · Electron-Ion Collider · Brookhaven National Laboratory
Altrusion assembled a best-in-class U.S. manufacturing team to fabricate a 24.838-inch proof-of-concept absorber module including the demonstration of a electron beam welding capability. The prototype validated fixturing, dimensional control, and post-weld shrinkage below predicted values. Demonstrated takt time establishes a clear production path to 6 complete modules per day.
Recently sourced equipment & materials — updated automatically from our procurement database.
Best-in-class components, coatings, and systems from our qualified supplier network — purpose-built for fusion energy and advanced accelerator applications.
Al₂O₃/TiO₂ nanolaminate thin films engineered to mitigate copper corrosion in demanding electrochemical environments. The ATx5 architecture — alternating 5nm alumina and titania layers — delivers superior barrier performance over extended operational cycles, outperforming all single-material alternatives. Ideal for RF sources, TWTs, klystrons, and solenoids.
ALD hafnium oxide (HfO₂) corrosion protection for copper cooling circuits in high-power microwave tubes and accelerator components. Navy-funded program with demonstrated 300% component lifetime increase in operational environments.
Production-grade 2D/3D electron trajectory simulation with full multiphysics coupling. Integrates beam optics, thermomechanical analysis, and electromagnetic field solvers with native CAD import and automatic meshing.
Full-spectrum electron beam accelerators, instrumentation, and irradiation services from a nationally recognized facility with installations at SLAC and Argonne National Laboratory.
ASME-certified cryogenic engineering including helium refrigerator systems, custom vessel design, precision machining, and full pressure testing — plus recertification, repair, and collaborative product development.
Single-source precision machining for complex, high-tolerance parts and complete machine assemblies. Decades of experience serving scientific and advanced energy applications, operating a solar-powered green facility.
Advanced manufacturing services combining directed-energy laser-wire metal deposition with CNC subtractive machining — all under one roof. Specializes in optimizing parts for hybrid processes, including rapid prototyping, repair, and small-batch production of complex metal components. A subsidiary of Multiscale Systems.
Contract R&D and engineering services for metal and composite components in extreme-environment applications. Specializes in computationally designed metamaterial composites (MetaCORE, MetaTHERM) with unique structural and thermal properties. DOE, NASA, and NSF program experience across energy, aerospace, and defense sectors.
Custom-engineered power supplies and electromagnets for fusion research and industrial applications. Offers megawatt-class pulsed and continuous power systems with full-stack delivery: design, fabrication, and testing. ISO 9001:2015 certified, with 20+ years of fusion industry experience and installations at Commonwealth Fusion Systems and leading national labs.
High-temperature superconducting (HTS) REBCO magnets and cables built for fusion, medical, and transportation applications. One of a select few companies holding patents on HTS coil core technology. Offers off-the-shelf and custom magnets, HTS cable, and magnetic design services on an automated production line. Founded by a former national lab scientist.